Mass Production 3D Printing is a very affordable means of producing custom shipping trays and packaging. Since there is no molding cost, but a still a high production capacity, custom packaging solutions can be created for the same of less cost as traditional methods. And, and since it is always a custom solution the results are often better.
PCB's come in all shapes and sizes. Because of this transport can sometimes be difficult. The pieces need to be well protected (both from physical harm and ESD dangers). Very often PCB makers and chip manufactures will resort to traditional generic packaging solutions. Such as vacuum-formed plastic trays and injection molded ESD safe waffle trays.
But these have a limited viability. A chip may need special features to help with manufacturing or just a shape that works with a PCB that is outside the norm.
3D Printing can quickly create custom trays at volume without a long lead time or high expense. Generally it takes about a 1-2 weeks to complete production of several hundred trays. And depending on material the cost per chip for the packaging can be between $0.10 and $0.50, comparable to traditional solutions.
But since 3D Printing is a different process these trays need to be designed slightly differently. Here are some basic notes for your internal design teams if they are looking to design custom PCB trays. Though we also offer Design services if needed
Use Nubs or Tabs as Finding Features
Traditional designs would just have a peg with a hole to act as a finding feature when trays are stacked. This does not work with 3D Printed PCB trays because that would create an overhangin during printing. And overhang is a feature that juts at 90 degrees from a part, like the branch of a tree. Most trays are printed on end so finding pegs become that overhang.
The best alternative it to just a use small nub. This will will still prevent shifting without creating an overhang.
The other option that perfectly replaced the peg is a slot and tab. Just make certain to have the the them positioned parallel to the longest side of the tray (Again because the part will be printed with its longest side vertical on the print bed.)
Angle the Chip Slots if Overly Large
FDM 3D Printing is used to create these types of trays therefore there is a limit to how large of an bridging overhand, like the top of a chip slot, can be. generally if that upper surface is greater than 1 inch wide then this option needs to be used.
Basically, the rotate chip slots so that they no longer follow a rectangular pattern. Instead of squares they become diamonds. This eliminates the overhang and instead gives each slot a slanted roof.
This is a very simple rule. But it provides a huge advantage because it can reduce cost and improve quality at the same time. Just eliminate any sharp edge, and if a fillet can be made larger, make it larger.
Add Labeling and Branding
While 3D Printing requires some shifts in design thinking due to manufacturing limitations, there are a few things that it contributes that can vastly improve your product. Since there is no mold involved you can actually create features for free that were not even possible before. Labeling is one of those.
This labeling can be something as simple as the name of the company producing the chips, or information about the batch and chip name for us in production. An example of branding is shown below for one of our clients Silicon Mountain Contract Services
Not many trays are able to actually retain the chip in place so that it won't fall out. These features are exceptionally difficult to mold affordably. But with 3D Printing they are free to add.
Production 3D Printing can create exceptionally complex mechanisms, again without significant added cost depending on the cost. But for specialty applications systems can be created that control chips in just the right way so that they are not damaged but are released when needed in a production line. When working with Plexus we created a simple locking tab system that was able to hold the proprietary chips from the side but them lock open so that they could be removed on the factory floor.
3D Printing is very affordable and very flexible, it is an ideal way to create custom packaging solutions for PCB's or any other type of product. Why we have even done consumer packaging at times.
But the quickest way to find out if 3D Printing is right for your application is to submit a quote with your needs and specifications and one of our account engineers will be in contact with you soon.
Up until about 10 years ago, if you wanted to manufacture a product the process would look something like this
And this system has worked. It is why we have cases for our iphones. Why there are more clothes in the world than anyone can deal with. And why about 90-99% of hardware product-based businesses fail in the first 3 years.
In order to get rich making stuff you have to already be rich. The barrier to entry in manufacturing has been very high. You have to buy engineering skill, buy the molds, pay for storage of the parts, all before you even sell one. Compare this to what Zuckerberg did with a laptop in a dorm room on a weekend. All he had to invest was his time. Can manufacturing ever be like this? With 3D Printing it already is.
Let's take a look at manufacturing a part with mass production 3D Printing at Slant 3D (other production 3D Printing companies follow a similar process).
The reason this is all possible is because 3D Printing does not have any tooling. Each part is grown from just the raw material. There are no stamps or significant setup. It is a digital process. All we need to make a part is a 3D model of the part. Basically you go from idea right to production.
Now many people question the scale of 3D Printing. That is, how many parts can it actually produce at a time. That question really depends on the part. But let us us try to break it down a bit.
On a cost basis 3D Printing is generally cheaper than injection molding up to about 100,000 pieces. So if you are making more than that a mold should be considered. If you are making fewer than that 3D Printing is likely the #1 choice.
As far as the ultimate quantity, our Print Farm Beta facility is able to produce between 30-80,000 pieces per week, and that number continues to increase.
Though again this really depends on the part. Print time and complexity can all affect this. A bigger piece is more expensive than a small piece. A Carbon Fiber Nylon piece is more expensive than something made from PLA. And 100,000 pieces will be produced more cheaply per unit than 1000 pieces.
The best way to find out for sure is to get a quote. Quoting is free and you can use the information to compare to other manufacturing options. And your project engineer will work with you get reduce the cost and improve the product.
So how is a final product manufactured with mass production 3D Printing? And more importantly what is the development process leading up to final production.
Well, there are a few steps. Mainly there to ensure that the final product is within spec for the client. Mass Production 3D Printing offers much more control and variation than traditional processes. And since it is relatively new there are areas that we think it is important that a client understand early on which can reduce cost and provide amazing new opportunities if utilized.
With this post we hope to outline the general process and why it exists, and give mass production 3D Printing clients a "look behind the curtain"
If the title is not clear enough this post focuses only on the process of mass production 3D Printing. Which is generally longer and more intensive than prototyping 3D printing. If you just need a part made quickly for testing we recommend going to our prototyping service Twist 3D Printing
Submit a 3D Model
3D Model Type
This sounds simple but can be confusing, mainly because there are dozens of 3D model formats. And what is submitted might have limitations.
When we request a 3D model we prefer a .STEP, .STL, the original CAD, or a .OBJ file. And if you are sending a zip a dimensioned drawing with critical tolerances is nice icing on the cake.
A .STEP file is the strongest because it is immediately editable, and contains accurate dimensional information. It is pretty much the universal 3D model file. And the editability is also great because we can quickly implement slight modifications that do not change the function of the part but improve its manufacturability.
Original CAD files can be converted but not always, and they can delay processing of quotes.
.STL and .OBJ are often submitted by clients with a history in 3D printing. And these files are fine. But they have no universal units associated with them and can therefore be incorrectly scaled during processing. And since they are generally files that have been developed for 3D Printing they are generally focused toward the machine or process that they were prototyped on. Which means that tolerances may be off for the mass production 3D Printing method. And last of all they are uneditable. So these standard 3D printing files are the easiest to work with but can lead to many problems.
The need for a dimensioned drawings ensures that critical features are highlighted and the tolerances associated with them. This helps during the design review.
Overall, if you can send one of each file type that is great. If you submit a .STL make sure you provide the dimensions it was created it. Or just submit a .STEP file. If you have all the files to submit place them in a zip file.
If you have none of the files requested. Send what you have and we will work through it. But do expect a delayed processing
No 3D Model
This is not uncommon. But a 3D model is required in order to 3D print the product so one must be created. Fortunately we offer a 3D modeling and engineering service, so we can create your model for you. Our team can create anything from engineering models to creative character modeling.
3D Modeling is billing at an hourly engineering rate. The advantage of our team is that they are able to optimize your part for mass production 3D Printing, speeding up the process down the line.
If you are still indeterminant about what the final production process will be, then we do recommend hiring an independent design firm. Because our team's expertise is focused on 3D Printing, therefore should that not be the ideal avenue we might not have "all the tricks" for converting your model over to something like an injection molded format optimally. We are specialists and not explicitly a design firm.
When submitting a part there is always an option to "elaborate" on it its function and specs. While it is optional, due to confidentiality reasons, we highly encourage completing it for engineering and economic reasons. The more we know about your product and what it needs to do to function, the more we can help by offering advice about optimization and good design for additive manufacturing so you get the most bang for your buck.
Any file submitted to Slant 3D is kept confidential and will not be shared outside of the organization. Any employee of the company is required to sign an Non-disclosure agreement upon hiring covrting all projects within the company that they may interact with.
That company NDA is enforced upon all employees. But we will also sign NDA's put forward by clients. If you would like to have a 3rd party NDA signed before submitting files please either contact us first or send your NDA to firstname.lastname@example.org
The Quote for Your Mass Production 3D Printing
Once a file is submitted to use it is forwarded one of our design engineers. These people have some of the most in depth knowledge of mass production 3D Printing in the industry. We know this because Slant 3D operates the largest 3D Printing farms in North America. Once assigned the design engineer will be with your from the beginning to the end of your project and they will be the main point of contact.
The first thing that engineer does is quote your part. This will include slicing it and receiving estimates of material use and print time. The engineer will then use their expertise to optimize the process as much as possible at this stage and give a reasonable estimate.
The design and features are then fed to our quoting system which takes into account dozens of features about the part including capacity available, lead time, rejection rate, and of course material and print time to create a final estimate.
But we do want to emphasize that we do not always agree with the final quoting system. Design of a product and the optimization of it is a process that is so broad that there can be exceptions that our automated system can't deal with. That is why the design engineer is there, and we don't use a fully automatic quoting system. A good engineer can spot things that a computer can miss. And that leads to our next component
While the engineer and system are restricted to your design when quoting they will make design suggestions when the quote is delivered. 3D Printing is a new and often foreign process so we want to make sure that clients are able to utilize our expertise in the field to get the best result. There is no reason to hire a service if that service cannot lead to a more optimal solution.
So the engineer will offer modifications that can improve price, functionality, appearance, and manufacturability. These might be as simple as reminding a client that the best way to design for FDM production is to "Minimize surface area and don't worry about volume," an idea that is counterintuitive to those with a history in injection molding, to more detailed ideas such as adding specific features. The design engineer will also have the expertise to implement those design changes if necessary.
But this part is why it is so important to provide as much information about the function and critical features of the parts at submission. Without that information the engineer is not able to make optimal suggestions quickly. It is entirely possible that they could suggest something as simple as a different material to dramatically improve the economics. But if they don't know the function of the part then they must defer to the client entirely. Because the last thing we want to do it slow the process by changing your product. But we do think it is important to make our expertise available in every way possible.
When the quote and design review are sent over to you that is the first step of what will likely be an iterative process. Ideally the client will be able to implement any design notes that the design engineer offered and have the parts requoted.
Sampling is part of the process that we consider very necessary in order to ensure that reality match expectations. Again mass production 3D Printing is quite new and we want to be certain that client are getting what they want.
A roughcut sample is a piece that has not been optimized for production. That means that it is not final and is not representative of the final product.
So why do them? Well we use roughcut samples as a quick and often free way to illustrate a challenge with the part that the client should be made aware of. For example, it may show how support material could be converted into a functional feature of the part with a redesign.
Though we are often hesitant to create roughcut samples, because clients often misconstrue them as representative of the final product, and they are not meant to be. For example, while highlighting a feature like support material usage a roughcut sample might be made with a large layer height for the sake of speed. But the client might assume that the large layer height is somehow part of the final product as well, which it most certainly isn't. So we are cautious because these quick and dirty pieces can create confusion.
Shipping Time and cost can delay a project. And often mass production 3D Printing is used to shore up a leak in the manufacturing a supply chain. Much like in the beginning of the covid-19 pandemic. So to expedite this we can do photo samples.
These pieces are production ready prints of the part which are photographed in our studio to highlight every critical feature of the part. Some include caliper measures and color comparisons.
While not the same as holding a part these samples are quite common and can create some ease of mind when a part is ordered in a rush.
Regular Sample/Production Prototype
Of course we do these. But we call them a production prototype. Therefore a fee is applied that is a prototyping fee. At this stage we go though the full optimization process. It might include several iterations on the part finding the optimal process and tweaking tolerances. This is not a push-button part of the process. Therefore it can be quite expensive. While 3D Printing is most certainly more flexible than injection molding it is incorrect to assume that there is not still a setup process for a new part or product to make it just right.
The cost of a sample is the standard setup fee, plus shipping, plus the cost of the prototype of that part at the prototype quantity. Often these will be included in the first quote you receive.
Quality Control From Samples
There is a lot of possible variation in 3D Printing. There are different processes and an infinite control of part material behavior. Depending on application there is also a broad variation of requirement from clients. A bracket might not need to look good, but a vase must be immaculate. But those words are not quantifiable. Many clients will use "good surface finish," but that phrase can have wildly different interpretations based on their backgrounds.
Therefore we have adopted the "Eye Doctor" QC method during sampling. In most cases with new clients we will send multiple iterations of the same part to the client for them to evaluate. Some will be blatantly bad, some will be "immaculate." (Particularly in the area of appearance, tolerances after all are very cut and dry. "Look good" doesn't mean anything to an engineer.) When the client receives these samples we will use their feedback to establish a QC checklist that will be used during post processing in production to verify that parts are up to spec during production. This checklist might evolve and become more narrow overtime.
Unfortunately there are not currently universal engineering standards within the additive manufacturing sector. So this has been the best method we have to ensure that we meet the clients standards when each client is different, and the technology is incompletely understood or designed for.
The quickest way to create a sample is to print it yourself and iterate until your have what you want. That eliminates shipping, and Slant 3D providing iterations to choose from. It can also be very fast since shipping and communication lags are eliminated. The reason it is not general practice is because no 3D Printer or process is created equal. And there are costs in the machine itself as well as skill of operation. We have years of experience, your company may only use it causally.
But we have fixed this problem with our Mason 3D Printer. The Mason is a prototyping machine. But one that leads directly to production with no intermediate steps. Anything made on a Mason is identical to what will come out of our 3D Printing farms. This dramatically speeds up sampling because the client can do it themselves. And if they do not have expertise in a particular area your design engineer can prepare an iteration of the part and email it you to print on your Mason. So you get our experience and one of our machines to work with in your facility or business.
Our clients who use this model often have many products (such as in a toy company) or designs which change dynamically (such as factory tooling).
Adjustment of the Quote after Sampling
As we have said the creation of the production sample is an iterative process. There is experimentation that can reveal problems with the piece that were overlooked during the digital quoting and evaluation process. Therefore after a production sample is made and evaluated the quote made need to be adjusted, either from features we find or from client feedback.
Very often the design itself will change after samples are created. And every time the design changes the quote must be updated as well.
So the part has been submitted, the design has been optimized. The Sample has been approved. Now we are ready to actually make thousands of parts and really utilize mass production 3D Printing.
The payment method and structure will be decided during the quoting process. Generally it is quoted as payment upon order if the order is under a certain dollar amount. But that is flexible based on size of the order and the structure of the contract. 50% down and Net30 are common.
Note: The setup fees are applied anytime a design is changed or a production context changes. So the setup fee is billed at sampling and at production.
We Make the Parts
Not much to say here. We make the number of parts requested with the same specs as the approved samples. We do this by using fleets of 3D Printers.
Shipping can be done a number of ways. The most common are shipping in batches, just in time, and bulk shipping.
Batches are generally the fastest way to get parts, but can increase shipping costs. But this method can allow for the payment on delivery contract that spreads out expense over a longer period of time and allows for tighter control and iteration in between shipments. Remember 3D Printing allows for a design to be changed during production without a big uproar, just a refreshed setup fee.
Just in Time is often partnered with Slant 3D's fulfillment capabilities. When an order is made we are notified though a number of means and the part is printed and shipped. This can also include warehousing of inventory or just digital inventory. This is optimal for spare parts and high margin businesses where the cost of the single part can be higher.
Bulk Shipping, is just like injection molding. We make 100,000 parts and send them to you on a pallet.
The Baker's Dozen Rule
3D Printing is new. Things are overlooked and sometimes problems can slip through. Therefore at Slant 3D we have a "Baker's Dozen Rule" where we intentionally overproduce on nearly every job to make sure that there are spares and replacements. Just in case.
We Guarantee Our Parts
Once a sample is approved and we have shipped those parts we are responsible for those parts to your doorstep. If they are damaged in transit we will replace them. If they are not up to the specs outlined and agreed upon we will replace them. A supplier should not require oversight. The reason a company uses a supplier is because they think the supplier can do the job better then they could. If we can't then it should be taken inhouse. If we screw up we own it and pay for it.
Each year the season comes around. Prime Day, Black Friday, Christmas, New Years. The quarter most consumer companies, big and small, look forward to. Sales spike across, Etsy, eBay, and Amazon.
3D Printing companies this time of year often end up expanding their printing capacity by buying a few more machines. An investment of hundreds or thousands of dollars. The trouble is that after the season passes the machines are left idle. So the investment is not fully utilized. Certainly the machines may be "paid off" but profits are often reduced. And Christmas sales don't often correlate directly with business growth.
This problem is where services are valuable. They are able to bridge the production gap through the season. Clients are able to ramp up their production capacity using Slant 3D printing farms to complement their own. The benefit is there is no cash outlay for equipment that may go unused. The production is perfectly flexible. And the system is profitable on the first part since larger printer farms are often able to access greater economies than smaller 3D printing operations.
This is an especially a good system for small businesses such as Etsy stores. But applies equally well to the industrial sector where sales can spike and production rates need to increase.
Out of Darts is a Slant 3D client that utilized this resource in 2019. Normally Out of Darts manufactured Nerf mods that are 3D Printed on their Prusa Farm in Washington, but with spiking demand from the holiday season they did not have the ability to scale up production quickly enough to meet all of the orders.
Out of Darts reached out to Slant 3D to produce Nerf Dart Hoppers, a large part that absorbs a large amount of Print Time. Slant 3D was able to produce hundreds of the parts over a 2 week period in order to help them meet demand until they could scale up.
But there were challenges. Matching the same output as that associated with Out of Darts was difficult in the time allowed. Since they were using Prusa's and Slant 3D uses our internal Mason there was a conversion process that could've delay the production schedule. Not to mention color matching and other challenges. This is why it is important to prepare the the spike ahead of the need.
Slant 3D can accept quotes today for the christmas season and accept contracts based on need. Sampling and verification can all be completed as well to ensure that everything is ready when it is needed. This helps to prevent delays during the sales spike.
Slant 3D operates the largest 3D Printing farm in north america. We have a scale that allows any 3D Printed product company to scale up quickly in order to meet the short term demand.
Reach out to us for a quote for your 3D Printed product. And get great for the 4th quarter fun.
The Value of 3D Printed Architectural Models
It is hard to sell houses. It is a not a decision made quickly. When the customer leaves all they have is a flat floorplan to mull over. And you can't keep a version of every house available for walkthroughs. Combine that with the fact that some people just are not able to visualize 3D spaces very well, and you realize the need for a 3D model of what you are selling.
How is it Done
OK, so the value is pretty clear. 3D Printed Architectural Models improve communication and connection with the buyer. But how are they made?
We first off Slant 3D would need a 3D Model. Ideally your builder or architect can provide 3D models of a building in .STL, .OBJ, or .STEP. Not all architects or architecture software can provide the files for 3D Printing. That is why Slant 3D has an inhouse design team that can take your floorplans and drawings and convert them to a perfectly printable 3D Model.
If your inhouse folks have the ability they can see this article on creating Architectural 3D models for some tips. But do also contact your Slant 3D engineer for more specific information.
Once Slant 3D receives the 3D model then we will prepare it for printing. Our 3D Printing machine are limited in size. So for larger models the building will need to be broken into several pieces, that are printed individually and then slotted together later.
We may also edit some features so that they are manufacturable. This can include tweaking windows and the thickness of the walls.
Lastly if necessary we will work with you to create an removable roof so the inside can be viewed. Though it is perfectly alright to create an exterior-only architectural model. We can 3D Print either one.
That's all there is too it. Send us a 3D model and we can start printing.
Once the model is sent over and finalized we will quote production for you. Whether it be a single large model or thousands of showroom giveaways. Both are equally feasible.
Hopefully this has cleared up some of the challenges with 3D Printed architectural models. Let us know if you have any questions.
There are literally hundreds of 3D Printing companies out there. But who does what. Here are several of the most popular 3D Printing service companies for your next prototype or production project.
Carbon 3D - Resin-Based 3D Printing
For very intricate parts that require a smooth surface finish.
Carbon 3D manufactures high speed SLA 3D Printers using thier Carbon CLIP technology. These printers are used to create dentures, Bicycle seats, and even a line of shoes for Adidas.
The surface finish of SLA parts is very good, comparable to injection molding, but they can be expensive if they are very large or low volume. SLA is also able to handle very fine features well that are impossible with any of the other processes.
Carbon will connect you to services that use their technology. One of the most well known partners is Fast Radius. They have also worked with adidas to manufacture the Alphaedge 4D shoe.
Slant 3D - High Volume 3D Printing
Functional and cost effective alternative to injection molding at scales up to 100,000 pieces
Slant 3D operates one of the largest capacity 3D printer farms in the world. The original facility is able to produce 10,000 parts per week and Slant 3D is about to open an even larger facility with over 800 machines in the printer farm.
Slant 3D uses the FDM 3D Printing process. These parts are robust and excellent for functional products and industrial components. Slant 3D also produces pieces for consumer products and is able to fulfill orders as they are made.
Forecast 3D - Multijet Fusion
Functional parts based in nylon for engineering and functional applications.
Forecast 3D actually utilizes a large number of 3D printing processes. A company that has been in operation since the 90's Forecast was among the first to implement HP Multijet Fusion. Today they operate 24 MJF machines and made more than 1 million parts in the first year.
MJF is a process that creates high surface finish parts that are nearly isotropic. But it is limited to gray/black coloring and is only viable for production on pieces that are smaller.
Shapeways - Laser Sintering
Delicate and fine detail parts from specialty materials
Shapeways is easily one of the oldest 3D printing services. Started in 2007 they have established themselves as an online print on demand platform for designers. Shapeways offers predominantly laser sintering services. Which allows them to create fine detail items ranging from rubber-like plastic to gold.
If you are a jewelry designer or have a small and precise part to make Shapeways is a good option.
Voodoo Manufacturing - FDM
One-off prints to test a part and potentially scale up to 100-1000
Voodoo Manufacturing is another larger FDM printer farm. Utilizing Replicator II Makerbot machines and Formlabs SLA parts Voodoo is able to produce 1-off parts very quickly and quite affordably. Their 3D Printer farm of nearly 150 machines also allows you to scale up production to nearly 1000 parts.
Selection of Suppliers with defined standards and various 3D Printing Processes.
Another old name in the 3D Printing world. 3D Hubs was started as a network of independent garage 3D printers. In 2017-2018 they refocused on industrial 3D Printing.
They now connect customers with 3D printing services that are ISO certified and held to very high standards. They are an excellent resource for finding new suppliers and having prototypes produced that are engineering grade.
Reduce the Cost of International Shipping by Teleporting Parts Via 3D Printing
The internet has allowed the sale of products to anyone in the world. Whether those be consumer or industrial products. But that access is ruined when the products have to cross borders or oceans. Shipping a crate overseas then paying tariff and warehousing fees significantly increases the cost of a product to the end-user. Wouldn't it be great if Parts and products could be "teleported" to the destination country with just an e-mail to save those shipping costs. With Production 3D printing that is possible.
3D Printing allows 3D models to be emailed and manufactured anywhere in the world. The trouble has always been there has never been a formal entity that can print your parts in the country where they are to be sold and ensure they are shipped to customers. 3D Printing services like Slant 3D allow products designed in one country to be produced and fulfilled in another country without the cost of shipping. And Slant 3D can hold your model in our digital inventory and produce it only when it is needed.
How it Works
By using Slant 3D you can take your product international and not have to deal with international shipping costs. And you have the huge production scale of Slant 3D. So you know that when demand rises we are able to back you up. This is a great resources of companies and entrepreneurs outside of the United States to send their production to the US without the high cost of shipping.
3D Printing is quickly becoming a best option for production of plastic parts. You have little-no inventory. You can send your parts anywhere in the world for free, and you are able to grow without any high up-front investments.
Who is Doing It.
Slant 3D already doing this with dozens of companies and entrepreneurs. They include companies like Uncommon, a project call Part Mason, and Etsy stores such as BakersStreetCuters. All of these products are manufactured and fulfilled from Slant 3D. But most of them are designed outside of the United States
Production 3D Printing is a new technology. And not everyone has interacted with it or understands what kind of pieces and features can be made with it. That is why we designed the Slant 3D Sample Brick. This 3D Printed part demonstrates many of the key features and capabilities of the additive manufacturing process. Everything from complex internal geometries to complex surface textures.
The sample Brick can be ordered for free with the form below. Just let us know where to send it and we will get it to you.
Clients may use the 3d printed sample brick as a reference for proper design of 3D printed parts. As well as a way to evaluate our high volume 3D printing processes.
Features on the Brick
What is the Process of preparing a product to be manufactured with high volume production 3D printing?
Production 3D Printing is able to produce 100,000's of parts more affordably than injection molding. This savings is a result of the eliminated upfront cost of tooling and reducing design time and the long terms costs of warehousing.
But what is the process of moving a product into Production 3D Printing? It is very important to know this process to ensure that there are as few delays as possible as you are going into production.
I have an Idea/Sketch
I have an Engineered Design
I have a Physical Part I need Re-manufactured or is no Longer in Production
The Most Important Thing
The most important thing is to make sure that you part is designed and optimized for production 3D printing. This makes sure that the quality, performance, and cost of the part is the best case possible. Additive manufacturing is rarely an exact replacement to injection molding. It is an alternative process that must be considered during design. That is why we keep a team of engineers who are the world leaders in design for additive manufacturing and they are here to make sure that your part meets your needs.
3D Printing is increasingly being used by businesses. And it is not just being used for prototyping. The ability to iterate on products and create complex geometries are both enticing to create parts at production scales. And with technologies such as our Production 3D printing Farm, large scales are feasible. But during the design and prototyping stage sampling, verfication, and design can increase up-front costs to create a 3D printed product. That is why we created the Mason 3D printer for businesses
The Mason is a 3D printer derived from the production 3D printers used in our large scale 3D printing farm. Because of that, any part made on the Mason will be identical to the parts coming out of the Slant 3D Printing Factory. This means sampling is no longer necessary. Clients only need to make a prototype on the Mason that is up to Spec, and then thousands more can immediately be produced with identical settings and characteristics on the Slant 3D farm. Prototype to production with no steps in between.
There only leaves the problem of getting those settings right on your prototype. Design for production 3D printing is an entire discipline, and very few truly understand how to optimize a part for large volumes. And while the machines may be identical from prototype to production, materials could vary if the client is using a spool of filament off of Amazon.
So to standardize the workflow completely. We created OnSite. Onsite is program that connects a Mason 3D printer directly into Slant 3D. An Onsite Subscription provides stardaized materials and access to profession file preparations and optimization. So every variable is eliminated in the prototype stage. Mason+Onsite gives you completely final production-ready prototypes. Not to mention machine insurance, discounted setup, zero sampling costs, and low cost high quality filament.
With the Mason 3D printer combined with an Onsite subscription we have made is possible for businesses to create, and quickly scale 3D printed products as easily as a software company might make an app.