Slant 3D Production 3D Printing Service
  • Production 3D Printing Quote
  • Products and Services
    • Production 3D Printing >
      • How to Use Production 3D Printing
      • 3D Printed Part Properties
      • Technology
      • 3D Design and Engineering
      • Product Fulfillment
    • Angled.io
    • Slant Promotions
    • Slant 3D Printing API
    • 3D Printing Etsy Integration
  • About
    • Past Clients
    • Contact
  • Blog

Slant 3D Blog

3D Printing Gears, Rollers, and Wheels.

6/9/2019

1 Comment

 
High volume Additive manufacturing offers an affordable option for creating industrial components like gears and rollers.
Over the lifetime of Slant 3D, we have had many opportunities to manufacture amazing products for clients. These have ranged from robotics components to Amazon Echo Covers. But there are a group of products that we have a special love for, Wheels and Gears. These fundamental parts are used in every aspect of engineering. They the transistors of the Mechanical world. But they are very expensive to manufacture.
Picture
3D Printed Toothed Pullies
The engineering time alone in the creation of good gears and rollers can be a large portion of the budget. But it has to occur in order to create a component that will work for your particular application. Just last year Slant 3D manufactured rollers for machinery handling pears. Pear Rollers are not an off the shelf component. So the engineering had to be done to create a roller with the correct profile. But once that was done 3D printing was a very viable method to produce several hundred rollers affordably and reliably. The alternative was to machine the parts which would have been exceptionally expensive for such a large part or to mold them which also would have been exceptionally expensive. Neither process allows any iteration either.

Whereas 3D printing was quick and affordable. And it allows the client to change the design 10 units in without substantial added expense.
Picture
Industrial Roller for 3D Printing
Gears for agricultural equipment are also a common need. Large, bulky, sturdy gears for farm equipment are expensive to machine from a block of delrin. And they are nearly impossible to mold in some cases. 3D Printing allows for the creation of strong gears that can take the abuse of the farm.

And again, since 3D printing is so material efficient these large gears can be created for the same or less cost than off-the-shelf parts that will not fit the application.
Picture
3D Printed Nylon Gears for farm equipment
Slant 3D is working on several initiatives to make wheels and gear more accessible and affordable via additive manufacturing. Stay tuned for those in the future. 

But if you need your rollers, wheels, or gears manufactured today get a quote from Slant 3D and compare production 3D printing to all the other processes available.
Get a Quote
1 Comment

The Process of Production 3D Printing

6/5/2019

1 Comment

 
What is the Process of preparing a product to be manufactured with high volume production 3D printing?
Picture
Production 3D Printing is able to produce 100,000's of parts more affordably than injection molding. This savings is a result of the eliminated upfront cost of tooling and reducing design time and the long terms costs of warehousing.

But what is the process of moving a product into Production 3D Printing? It is very important to know this process to ensure that there are as few delays as possible as you are going into production.
Picture

I have an Idea/Sketch

  1. Your idea will need to be turned into a 3D model, this is a service that Slant 3D can provide. You may submit your sketch, product rendering, or concept through our Quoting Form. 
  2. One of our Engineers will be put in contact with you and will work with to turn the Sketch into a manufacturable 3D model.
  3. When the 3D Model is complete the engineer will provide a detailed quote for production.
  4. Slant 3D will then produce several samples for verification of the part and make changes as necessary.
  5. When the samples are approved then full production can begin.
Picture

I have an Engineered Design

  1. Make sure that the design is in a 3D Format. Typical 3D model files are .STEP, .STL, .OBJ, or any of the various core design files such as Solidworks or AutoCAD. Be sure to ask your designer for one or all of these.
  2. Submit the 3D Model through out Production Quoting Form with all of your preferences on appearance, mechanical properties and performance and let us know your timeline. You can check our 3D Printed Part Properties page to introduce yourself to limits of the process.  
  3. Once you have submitted your design one of our engineers will contact you with an initial quote and discuss any design changes that might be needed to optimize the part for high volume 3D printing.
  4. Depending on the design files available our engineers and designers might be able to make the design changes to ensure the part can be produced as affordably and reliably as possible.
  5. The Slant 3D engineer will then provide a final quote for production of the part.
  6. Slant 3D will then produce several samples for verification of the part.
  7. When the samples are approved then full production can begin.
Picture

I have a Physical Part I need Re-manufactured or is no Longer in Production

  1. ​Submit photos (Top, Side, etc) of the part through our quoting form with notes on general dimensions and mechanical needs.
  2. One of our engineers will contact you and discuss the options for the part and estimated production costs.
  3. You will then need to ship the part and any drawings available on it to Slant 3D (this address). 
  4. Our design team will then reverse-engineer the piece and optimize the design for the additive manufacturing processes.
  5. The Slant 3D Engineer will then provide a final quote for production of the part with additive manufacturing.
  6. Slant 3D will produce several samples for verification of the part.
  7. When the samples are approved then full production can begin.

The Most Important Thing

The most important thing is to make sure that you part is designed and optimized for production 3D printing. This makes sure that the quality, performance, and cost of the part is the best case possible. Additive manufacturing is rarely an exact replacement to injection molding. It is an alternative process that must be considered during design. That is why we keep a team of engineers who are the world leaders in design for additive manufacturing and they are here to make sure that your part meets your needs.
1 Comment
    Featured Posts
    • Cost of Production 3D Printing
    • Design for 3D Printing
    • Benefits of 3D Printing
    • Print Farm Beta Update
    Subscribe

    Categories

    All
    3D Printers
    Applications
    Benefits
    Client Spotlight
    Design For 3D Printing
    Digital Inventory
    Industrial
    Mason
    News
    Online Buisness
    Services
    Toys
    Video

    Archives

    March 2023
    February 2023
    January 2023
    September 2022
    August 2022
    July 2022
    June 2022
    May 2022
    March 2022
    February 2022
    January 2022
    November 2021
    October 2021
    September 2021
    August 2021
    July 2021
    June 2021
    May 2021
    April 2021
    December 2020
    November 2020
    October 2020
    September 2020
    August 2020
    July 2020
    May 2020
    April 2020
    March 2020
    February 2020
    January 2020
    December 2019
    November 2019
    October 2019
    September 2019
    August 2019
    July 2019
    June 2019
    May 2019
    April 2019
    March 2019
    February 2019
    January 2019
    October 2018
    June 2018
    May 2018
    April 2018
    February 2018
    December 2017
    November 2017
    September 2017
    August 2017
    July 2017
    June 2017
    May 2017

    RSS Feed

Services

Production 3D Printing
Fulfillment
CAD Design

Company

About
The Company
Technology
Past Clients
​

Support

Contact
Get a Quote
​


© COPYRIGHT 2021. ALL RIGHTS RESERVED.
  • Production 3D Printing Quote
  • Products and Services
    • Production 3D Printing >
      • How to Use Production 3D Printing
      • 3D Printed Part Properties
      • Technology
      • 3D Design and Engineering
      • Product Fulfillment
    • Angled.io
    • Slant Promotions
    • Slant 3D Printing API
    • 3D Printing Etsy Integration
  • About
    • Past Clients
    • Contact
  • Blog